Automatic Vacuum Control Using Electronic Vacuum Regulator

There are many applications where process vessels need to be maintained under vacuum conditions with varying set-points. Examples include vacuum drying, vacuum distillation, or vacuum extraction of essential oils and flavors.

Equilibar vacuum regulators don’t use springs, but instead utilize a 1:1 set-point pressure on their dome to provide improved precision. This dome-loaded feature also allows for easy computer automation by adding a separate electronic pressure regulator calibrated for the vacuum range (gauge or absolute). (more about how they work)

Automated Vacuum Control using Remote PID Controller in Closed-Loop Mode








In the schematic above, an electronic pressure regulator (EPR) is connected to the Equilibar vacuum regulator to provide the 1:1 set-point signal. The EPR requires a vacuum supply, which is provided by connecting it to the outlet of the vacuum regulator or to a separate vacuum supply. In this example, a remote PID controller monitors the critical process vacuum and makes small adjustments to the set-point of the vacuum regulator as necessary.

Unlike traditional vacuum valves, however, which are difficult to tune and take significant time to adjust to varying flow conditions, the Equilibar vacuum regulator quickly adjusts internally to changing flow rates. The closed-loop adjustments from the PID controller are not required, but increase the precision of the overall system.

Automated Vacuum Control using Open Loop Control

Vacuum EPR Open Loop









The schematic above shows a simpler system where a Batch Controller adjusts the system vacuum according the process requirements, such as from a Ramp/Soak controller. Because the Equilibar vacuum regulator normally provides good agreement between the pilot set-point pressure and its inlet pressure, many applications do not require closed loop control. Discuss your application parameters with our engineers to determine if open-loop control is viable option for your process.

Closed Loop Control Without External PID Controller









Electronic pressure regulators are also available with PID controllers capable of monitoring an external pressure sensor. In the schematic above, the pressure sensor is wired directly to the EPR. Note that the EPR still requires a remote analog command signal, such as from an adjustable power supply.

Discuss your vacuum automation application with an Equilibar engineer to learn the best way to use an Equilibar Vacuum Regulator for your application today!



Electronic back pressure regulator pilot operated by a QPV

One of Equilibar’s most common uses for the QPV electronic pressure regulators is pilot operating an Equilibar back pressure regulator for precise electronic 1:1 back pressure control.









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